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Ref: QT-2026-001
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Thermoforming Mold Calculator

Mold Calculator & Quotation Generator

πŸ’‘ The calculator auto-calculates as you type. Just enter your product dimensions and the results will appear below. You can also click β–Ά Calculate Now to force a recalculation.

Client Information

1. Design Inputs

Product Variants

First product = full mold price. Additional variants = cavity + plug only (reuses same base).

Base Product Dimensions (mm)

Cavity Block Material

Structural plates (clamp, ejector, vacuum, water, cutting, stacking) are always Al 5083. Select the material for cavity blocks and plug bases only.

Al 5083
ρ=2.66 g/cm³
βœ“ Selected
Al 7075
ρ=2.81 g/cm³

Plug Assist Material

POM
ρ=1,410 kg/m³
βœ“ Selected
HYTEC
ρ=721 kg/m³

Cavity Construction

Layout & Gaps

Cutting & Stacking

2. Cost Variables

πŸ”— Check live CBE rates
Material Rates (EGP/kg)βˆ’
Al 5083 β€” Structural Plates
Al 5083 (1–50mm)
Al 5083 (60–100mm)
Al 5083 (110–200mm)
Al 7075 β€” Cavity Blocks
Al 7075 (1–50mm)
Al 7075 (60–100mm)
Al 7075 (110–200mm)
Other Materials
POM
HYTEC
Steel
Spring Steel
Labor & Overheadβˆ’
Commissioning
Accessories
Machining %
Profit %
Wastage %
Adjustmentsβˆ’
Discount %

Shipping Estimate

Estimated Freight:0 EGP
Per kg Rate:0 EGP/kg

Estimated Price

Enter dimensions to calculate
Koosha Logo
New Borg El Arab City Industrial Zone 3
Piece 7, Block 9, Alexandria, Egypt
Mob. +20 12222 556 22
info@kee-eg.com | www.kee-eg.com
Quotation
To: Sofi Pack Company
Attn: Eng. Tarek El Ashram
Address: 11 Hassan Allam St., Off El Merghany St., Heliopolis, Cairo
Phone: 01002105170
Quote Ref: QT-2026-001
Date: 23/02/2026
Valid for: 2 days
Greetings,
Please find attached quotation for supplying a three-stage thermoforming mold for a container size 285 Γ— 97.5 Γ— 13 mm (2 Cavities) to run on the machine TM 900 with mold size 475 Γ— 325.
Scope of Supply:
Description QTY Unit Price (EGP) Total Price (EGP)
Total482,457
VAT 14%67,543
Total including VAT550,000
Notes
- Starting January 2026, the company is subject to advance payments.
- This quotation is valid for 2 days.
- Payment terms: 50% down payment upon order, balance upon delivery.
- Delivery time: 30 working days.
- Material: Aluminum 5083 / 7075 + POM Plug Assist
- Machine compatibility confirmed for Mikform TM900.
With our best regards and appreciation,
KOOSHA FOR ENGINEERING EQUIPMENT
Authorized Signature
New Borg El Arab City Industrial Zone 3, Piece 7, Block 9 Alexandria, Egypt
Mob. +20 12222 556 22 β€” Telefax: +20 03 4622285 β€” info@kee-eg.com β€” www.kee-eg.com
Page 1 of 2
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Technical Specification
Ref: QT-2026-001
Notes & Technical Details
General Notes
- Starting January 2026, the company is subject to advance payments.
- This quotation is valid for 2 days.
- Payment terms: 50% down payment upon order, balance upon delivery.
- Delivery time: 30 working days.
- Material: Aluminum 5083 / 7075 + POM Plug Assist
- Machine compatibility confirmed for Mikform TM900.

Technical Specifications
- All aluminum components machined to Β±0.05mm tolerance.
- Cavity surfaces anodized for wear resistance.
- Plug assist polished for smooth product release.
- Mold designed for 2 cavities.
- Product dimensions: 285 Γ— 97.5 Γ— 13 mm.
- Mold size: 475 Γ— 325 mm.
- Machine model: Mikform TM900.
- Material: Al 5083 + Al 7075 + POM.
- Total weight: ~ kg.
- Layout orientation: Horizontal.
- Stacking direction: Upward.
Mold Layout Drawing
Mold Layout
Station Breakdown:
1. Forming Station: Upper clamp plate, air distribution, upper air entry, lower ejector, lower vacuum plate, lower water plate, cavity blocks, plug assist (POM), plug base.
2. Cutting Station: Lower fixed plate, lower spacer, K110 striker plate, upper main plate, SS heat plate, upper cut aluminum layers, Boehler steel rule.
3. Stacking Station: Stack main plate, aluminum profile rails, pusher fingers (plastic), upward stacking mechanism.
New Borg El Arab City Industrial Zone 3, Piece 7, Block 9 Alexandria, Egypt
Mob. +20 12222 556 22 β€” Telefax: +20 03 4622285 β€” info@kee-eg.com β€” www.kee-eg.com
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