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Thermoforming Mold Calculator

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Client Information

1. Design Inputs

Product Variants

First product = full mold price. Additional variants = cavity + plug only (reuses same base).

Base Product Dimensions (mm)

Material Selection

Al 5083
ρ=2.66 | 1.0x
Al 7075
ρ=2.81 | 1.15x
Kirksite
ρ=6.70 | 0.85x

Cavity Construction

Layout & Gaps

Cutting & Stacking

2. Cost Variables

Material Rates (EGP/kg)
Al (1-50mm)
Al (60-100mm)
Al (110-200mm)
POM
Steel
Spring Steel
Labor & Overhead
Commissioning
Accessories
Machining %
Profit %
Wastage %
Adjustments
Discount %

Shipping Estimate

Estimated Freight:0 EGP
Per kg Rate:0 EGP/kg

Estimated Price

Enter dimensions to calculate
KOOSHA FOR ENGINEERING EQUIPMENT
كوشة للمعدات الهندسية
New Borg El Arab City Industrial Zone 3
Piece 7, Block 9, Alexandria, Egypt
Mob. +20 12222 556 22
info@kee-eg.com | www.kee-eg.com
Quotation
To: Sofi Pack Company
Attn: Eng. Tarek El Ashram
Address: 11 Hassan Allam St., Off El Merghany St., Heliopolis, Cairo
Phone: 01002105170
Quote Ref: QT-2026-001
Date: 23/02/2026
Valid for: 2 days
Greetings,
Please find attached quotation for supplying a three-stage thermoforming mold for a container size 285 × 97.5 × 13 mm (2 Cavities) to run on the machine TM 900 with mold size 475 × 325.
Scope of Supply:
Description QTY Unit Price (EGP) Total Price (EGP)
Total482,457
VAT 14%67,543
Total including VAT550,000
Notes
- Starting January 2026, the company is subject to advance payments.
- This quotation is valid for 2 days.
- Payment terms: 50% down payment upon order, balance upon delivery.
- Delivery time: 30 working days.
- Material: Aluminum 5083 / 7075 + POM Plug Assist
- Machine compatibility confirmed for Mikform TM900.
With our best regards and appreciation,
KOOSHA FOR ENGINEERING EQUIPMENT
Authorized Signature
Page 1 of 2
KOOSHA FOR ENGINEERING EQUIPMENT
كوشة للمعدات الهندسية
Technical Specification
Ref: QT-2026-001
Technical Layout & Specifications
Product Dimensions
285 × 97.5 × 13 mm
Mold Size
475 × 325 mm
Cavities
2
Machine Model
Mikform TM900
Material
Al 5083 + Al 7075 + POM
Total Weight
~ kg
Layout Orientation
Horizontal
Stacking Direction
Upward
Mold Layout Drawing
Mold Layout
Station Breakdown:
1. Forming Station: Upper clamp plate, air distribution, upper air entry, lower ejector, lower vacuum plate, lower water plate, cavity blocks, plug assist (POM), plug base.
2. Cutting Station: Lower fixed plate, lower spacer, K110 striker plate, upper main plate, SS heat plate, upper cut aluminum layers, Boehler steel rule.
3. Stacking Station: Stack main plate, aluminum profile rails, pusher fingers (plastic), upward stacking mechanism.

Quality Assurance: All aluminum components machined to ±0.05mm tolerance. Cavity surfaces anodized for wear resistance. Plug assist polished for smooth product release.
Page 2 of 2